Disaster DIY...Acrylic Edition

Status
Not open for further replies.

AdInfinitum

Super Active Member
Joined
Jan 12, 2012
Location
Thorndale, Ontario
Just for the record, this is not meant to be an acrylic "fan-boy" or "hater" thread...I love my 200gal acrylic, but am also more than aware of the material's limitations and the rules you have to follow to be successful.

Searching Kijiji as we all do...I found an ad for a broken "huge acrylic tank".  I'm probably not the only one here who has inquired about one of these "huge" tanks only to find out that it was a massive 55gal.  This one seemed legit so I went expecting to come home with a bunch of acrylic from a failed DIY that i could use for various projects.  What I found was lovely example of one of Tenecor's best designs. A 90x24x31(tall) Teneview (concave front...strongest and most optically neutral) with built in "simplicity plus" filtration (FW oriented bio-balls wet dry) that had been treated improperly, repaired incorrectly and ultimately failed catastrophically...

P1040247.jpg


The tank is still sitting on its original custom acrylic stand.  In the rear view you can see the large extra openings that were cut into the stand to allow access for a sump with no regard for the loss of structure that would cause...see 2x4's now holding it up even while empty...

P1040249.jpg


The Tenecor plate is still inside and they call it a 270 but with the concave front I think that's pretty optimistic...more like 240ish maybe.

The original owner enjoyed it for years as a FW tank and all was well until the Reef bug hit...then it went down the road to failure.

Reef + 31" depth= Halides    Halides=Heat

At 290F Acrylic is soft enough to bend, stretch and even extrude into any shape you want, at 350F it is easily combustible.  Therefore if you put a 250watt HQI directly over the center brace of a large acrylic tank, when it gets hot, instead of absorbing the bowing stresses on the front and rear panels by deflecting downward, it will just stretch and fail.

P1040245.jpg
 

P1040242.jpg


P1040245.jpg


Then, not recognizing the important structural role that the center brace plays, the repair of silicone in the cracks and laminating a thin piece of acrylic over the cracks with more silicone handled it cosmetically but not structurally.  Eventually, since the concave front panel is very strong the rear panel gave where the holes for the filtration system left the least rim bracing.

P1040236.jpg


P1040237.jpg


According to the buddy who had inherited the tank after storing it in his garage and eventually realizing that he was in over his head to try to repair it, when it split it flexed wide open and dumped 60% of the water almost instantly and the crack was flexed back enough that fish came out as well as water. Then in the ensuing panic (he was over at the owner's place watching a game in the family room below the tank...) as someone was leaning on the tank trying to get things out, the stand buckled on one end and the tank slid off causing this impact fracture...

P1040241.jpg


So a hundred bucks and gas to Toronto got me tank, stand a couple of powerheads and a garbage bag full of bio-balls (does anyone use them for anything??)... worth it for one of the acrylic panels.

Luckily for me acrylic is almost infinitely repairable and the damage to this tank will not be too hard to take care of...but like any old hot-rodder will tell you "If it breaks it's a chance to fix it faster.." 

The seaming on the front panel is perfect and I don't want to mess with it but I don't want the internal filter and I do want more bottom area so the tentative plan is to remove the back panel and add an angled and bevel cut section to the back to give me 12-18" more area without touching the original front.

Tankplan.png


Most of the materials I need to do that will come from the next DIY disaster that I will add to the thread.
 

spyd

Super Active Member
Joined
Jan 31, 2011
Location
Kitchener, Ontario
You are a brave man!!!! That's a lot of water to play with for a DIY project. Very cool though. How would you remove all the scratches everywhere though just out of curiousity or would that not be possible? Also, when you do make your new super tank, would you be running a FW setup? Love the play by play story!
 

unibob

Distinguished Member
Website Affiliate
Joined
Mar 15, 2012
Location
St Thomas
Sandpaper should take out any scratches i believe, You basically just buff them out and keep getting a finer grit paper as you go till you are satisfied with look.

Mark with the 700 gallon tank would be someone to ask, as his was in rough condition and now you cannot even tell. I remember him saying a lot of sanding.
 

AdInfinitum

Super Active Member
Joined
Jan 12, 2012
Location
Thorndale, Ontario
spyd link said:
You are a brave man!!!! That's a lot of water to play with for a DIY project. Very cool though. How would you remove all the scratches everywhere though just out of curiousity or would that not be possible? Also, when you do make your new super tank, would you be running a FW setup? Love the play by play story!

The number one complaint people have with acrylic tanks is that they scratch easily. A legitimate issue...you need to be careful what you use to clean them and be careful. However the soft surface is also easy to polish and as long as you don't do something that puts deep gouges into the surface, scratches are easily repaired unlike glass as I have found with the 180...

Novus plastic polish and a buffing pad will remove any marking fairly easily.  The marks on the end panel that are the worst are probably from buttons or snaps on the shirt of someone moving the tank and will buff-out with the finest compound, there are coarser compounds available to remove marks that are deep enough to feel.  Interestingly, since the index of refraction of acrylic is very close to that of salt water, fine scratches on the interior virtually disappear when the tank is filled.

When I emptied my 200gal years ago to put it into storage I was shocked how scratched the interior was, yet when it was full you couldn't see any hazing.  Nonetheless before I put it back into service I polished it completely interior and exterior since it was empty.

Which brings us to the other main upside to Acrylic...When I decided to buff it, I carried it outside and put it on the picnic table covered in a microfiber blanket and power buffed it inside and out flipping it so I was always working down.  Note "I carried it outside...and flipped it"...not me and my wife...not me, my wife and 4 burly friends...just me.  To get it where it is in my house we (it is an awkward shape and size to maneuver) carried it downstairs, turned it up on its end around two corners and then back the right way...a near impossible nightmare with 400lbs of glass. 

Oh and this will be reef or Fowler whenever I get around to building it...it has replaced a car as my "garage queen" for now...
 

AdInfinitum

Super Active Member
Joined
Jan 12, 2012
Location
Thorndale, Ontario
Disaster number 2

Kijiji ad  East Toronto...Broken acrylic frag tank in my driveway anyone who wants the F***in' thing can come and take it...

Pic showed it leaning on a 6ft fence so it was easy to guess it was 6x3 and heavy acrylic...I was off that day so I called and got him to take down the ad and tuck it behind the fence until I got there.

Super nice guy doing the same sort of thing that Rick does, sourcing and growing nice stuff and dealing in frags.  Got "a buddy" who could get a deal on cell-cast through his work to build a new frag tank for him.  Buddy had access to Acrylic but apparently no access to expertise... 

Used 1/2" Acrylic (overkill for 16" depth) because he wanted rimless and no brace...No brace is OK with that thickness at that depth but rimless takes a lot of faith in your seaming...

The problem...he built it like a glass tank...unfinished sawcut edges clamped together and run a bead of weld-on 16 on all the interior seams..so not really glued but not capillary welded...somewhere in between...

Unfortunately it survived the leak test and the plumbing setup and about six months of running enough time for lots of coralline growth on the panels.  Long enough to be full of frags...plumbed into the awesome basement sump setup of his personal display tank upstairs when he went camping for the long weekend.

He returned to the stench of rotted corals and seawater in the unfinished section of his basement, a smoked external return pump (failsafe plumbing of multiple section systems is tricky) and a display that had been kept alive by its circulation pumps only.

P1040234.jpg


P1040235.jpg


And finally the end panel that neatly removed itself...

P1040250.jpg


Also picked up an amazing neon green Nephthea frag from him which I had until the Sohal decided it might be tasty and tore it apart...

BTW the coralline is easy to remove from acrylic since it can't really bond with the polymer like it can with the silicon dioxide in glass
 
Status
Not open for further replies.
Top